Non Credit Skills Programmes

Non Credit Skills Programs

PURPOSE OF THE PROGRAms

Advanced Mechanical Trade courses or Non Credit Skills Programmes are designed for students who already have experience in automotive repair and maintenance and want to take their skills to the next level. These courses cover more advanced topics such as engine rebuilding, performance tuning, and using advanced diagnostic tools and equipment. The curriculum is designed to provide students with hands-on experience working with a variety of different vehicles, allowing them to develop a deeper understanding of the intricacies of automotive mechanics. Graduates of these programs are highly sought after by employers and are able to command higher salaries due to their advanced skill set. If you are looking to take your automotive career to the next level, an Advanced Mechanical Trade course may be the perfect choice for you.

Functions of bushes and bearings
Construction of various types of bushes and bearings including friction and anti-friction ball and roller bearing such as deep groove, self-aligning, thrust and angular contact ball bearings and cylindrical, taper and spherical roller bearings, needle bearings and their applications
Concepts, terms and terminology related to bushes and bearings
Limitations of the various types of bushes and bearings
Types of bearing fit (sliding fit, press fit) and the reasons for these
Calculations related to bushes and bearings
Typical faults in bushes and bearings and their identification, related tests and causes
Maintenance requirements and methods for bushes and bearings
Safety, health and environmental issues related to bushes and bearings

Function of clutch and pressure plate systems

Construction and operating principles of various types of clutch and pressure plate systems including alternative or new clutch technologies

Limitations of each type of clutch and pressure plate system

Concepts, terms and terminology related to clutch and pressure plate systems

Names, locations, structure and functions of clutch and pressure plate system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for clutch and pressure plate systems

Typical faults in clutch and pressure plate systems and their identification, related tests and causes

Maintenance requirements and methods for clutch and pressure plate systems

Safety, health and environmental issues related to clutch and pressure plate systems

Function of drive train systems

Construction and operating principles of various types of drive train systems

Limitations of each type of drive train system

Concepts, terms and terminology related to drive train systems

Names, locations, structure and functions of drive train system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for drive train systems

Typical faults in drive train systems and their identification, related tests and causes

Maintenance requirements and methods for drive train systems

Safety, health and environmental issues related to drive train systems

Functions of stationary engine systems

Construction and operating principles of various types of stationary engine systems, including air-cooled, sea-water cooled, closed and open cooling systems, supporting frames, couplings, manual and automatic engine control systems, and noise temperature and fire control systems

Limitations of each type of stationary engine system

Concepts, terms and terminology related to stationary engine systems

Names, locations, structure and functions of stationary engine system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for stationary engine systems

Typical faults in stationary engine systems and their identification, related tests and causes

Maintenance requirements and methods for stationary engine systems

Safety, health and environmental issues related to stationary engine systems

Function of suspension and steering system and wheels

Construction and operating principles of tyres and wheels including ratings and sizes

Principles of steering, wheel alignment and wheel balancing

Construction and operating principles of various types of suspension systems

Construction and operating principles of various types of steering systems

Limitations of each type of tyre, wheel and suspension and steering system

Concepts, terms and terminology related to tyres, wheels and steering and suspension systems

Names, locations, structure and functions of tyres, and steering and suspension system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for tyres, wheels and steering and suspension systems

Typical faults in tyres, wheels and steering and suspension systems and their identification, related tests and causes

Maintenance requirements and methods for tyres, wheels, and steering and suspension systems

Calculations relating to wheel alignment and wheel speed

Function of vehicle transmission systems

Construction and operating principles of various types of vehicle transmission systems

Limitations of each type of vehicle transmission system

Concepts, terms and terminology related to vehicle transmission systems

Names, locations, structure and functions of vehicle transmission system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for vehicle transmission systems

Typical faults in vehicle transmission systems and their identification, related tests and causes

Maintenance requirements and methods for vehicle transmission systems

Safety, health and environmental issues related to vehicle transmission systems

Pascal’s law and basic principles of hydraulics and pneumatics

Hydraulic and pneumatic symbols

Reading and interpreting hydraulic and pneumatic diagrams

Purpose and functions of hydraulic components (including actuators, control valves, relief valves, flow meters, pressure gauges)

Purpose and functions of pneumatic components (including actuators, control valves, relief valves, pressure gauges)

Construction and operation of hydraulic and pneumatic circuits

Hydraulic and pneumatic applications in vehicles and equipment

Identification, function and maintenance of hydraulic accumulators

Typical faults in hydraulic and pneumatic systems and their identification, related tests and causes

Maintenance requirements and methods for hydraulic and pneumatic circuits

Safety, health and environmental issues related to hydraulic and pneumatic circuits

Function of electrical systems in vehicles and equipment

Construction and operating principles of various vehicle and equipment electrical systems including charging, ignition and lighting

Concepts, terms and terminology related to vehicle and equipment electrical systems

Construction of various types of batteries, including ratings, performance, efficiency and environmental considerations

Wiring basics, including types, sizes, colour coding, connectors, terminals, fuses, relays, wiring diagrams

Wiring diagrams and schematics, symbols, codes, terminal designations

Names, locations, structure and functions of vehicle and equipment electrical system components and parts

Specifications, parameters and calculations for vehicle and equipment electrical systems

Typical faults in vehicle and equipment electrical systems and their identification, related tests and causes

Maintenance requirements and methods for electrical systems

Safety, health and environmental issues related to electrical systems

Function of brakes and braking systems

Construction and operating principles of various types of brakes and braking systems

Limitations of each type of brake and braking system

Concepts, terms and terminology related to brakes and braking systems

Names, locations, structure and functions of brakes and braking system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for brakes and braking systems

Typical faults in brakes and braking systems and their identification, related tests and causes

Maintenance requirements and methods for brakes and braking systems

Safety, health and environmental issues related to brakes and braking systems

Principles of electronics

Types, functions and applications of resistors

Types, functions and applications of capacitors

Types, functions and applications of inductors and transformers

Types, functions and applications of diodes

Types, functions and applications of transistors and thyristors

Integrated circuits and circuit diagrams, such as how to read and interpret circuit diagrams for identifying errors

Electronic applications in engines, vehicles and equipment

Electronic test equipment such as multimeters and oscilloscopes

Function of electronic control systems

Construction and operating principles of various types of electronic control systems, including block schematics, communication protocols and buses, on-board diagnostics, error or fault codes and datalink connections

Principles of PWM (Pulse Width Modulation) and multiplexing

Limitations of each type of electronic control system

Concepts, terms and terminology related to electronic control systems

Names, locations, structure and functions of electronic control system components and parts, including electronic control input components and electronic control output components

Specifications and parameters including fits, clearances, reusability and calculations for electronic control systems

Typical faults in electronic control systems and their identification, their causes and related tests

Maintenance requirements and methods for electronic control systems in vehicles and equipment, including parameter programming and configuration procedures

Safety, health and environmental issues related to electronic control systems

Function of fuel systems for diesel engines

Construction and operating principles of various types of fuel systems for diesel engines

Limitations of each type of fuel system

Concepts, terms and terminology related to fuel systems

Names, locations, structure and functions of diesel fuel system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for diesel fuel systems

Typical faults in diesel fuel systems and their identification, related tests and causes

Maintenance requirements and methods for diesel fuel systems

Safety, health and environmental issues related to diesel fuel and fuel systems

Function of fuel systems for petrol engines

Construction and operating principles of various types of petrol fuel systems

Limitations of each type of fuel system

Concepts, terms and terminology related to petrol fuel systems

Names, locations, structure and functions of petrol fuel system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for petrol fuel systems

Typical faults in petrol fuel systems and their identification, related tests and causes

Maintenance requirements and methods for petrol fuel systems

Safety, health and environmental issues related to petrol fuel systems

The principles of engine performance and efficiency including volumetric, mechanical and thermal efficiency

Factors that impact on performance, efficiency and environmental pollution

Impact of fuel quality on performance, efficiency and emissions

Impact of exhaust and emission control systems on power, torque, performance and emissions

Engine performance and efficiency calculations

Sources of information, including customer observations, vehicle history, technical manuals, internet forums, OEM bulletins

Approaches to systematic problem solving such as cause and effect analysis, root cause analysis, drill down techniques, 5 whys

Sources of information to assist with problem solving, including customers, vehicle history, technical manuals, internet forums, bulletins

Interrelationship of vehicle systems and subsystems in the problem-solving process

Implementing, evaluating and verifying solutions

Configuring process for control units after solving the problem

Poor problem-solving approaches and their consequences, including jumping to conclusions, making multiple simultaneous adjustments, focusing only on one aspect of the vehicle system, applying solutions from previous experience, logic traps

Function and purpose of lubricants and lubrication

Oil characteristics, viscosity and additives

Types of lubricants, including synthetic and solid lubricants

Types of grease and their characteristics and classifications

Oiling systems and components

Function of lubrication systems

Construction and operating principles of various types of lubrication systems

Limitations of each type of lubrication system

Concepts, terms and terminology related to lubrication systems

Names, locations, structure and functions of lubrication system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for lubrication systems

Typical faults in lubrication systems and their identification, related tests and causes

Maintenance requirements and methods for lubrication systems

Safety, health and environmental issues related to lubrication systems

Function of induction systems

Construction and operating principles of various types of induction systems and layouts including naturally aspirated, forced induction and after-cooled systems

Limitations of each type of induction system

Concepts, terms and terminology related to induction systems

Names, locations, structure and functions of induction system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for induction systems

Maintenance requirements and methods for induction systems

Safety, health and environmental issues related to induction systems

Function of exhaust systems

Construction and operating principles of various types of exhaust systems

Limitations of each type of exhaust system

Concepts, terms and terminology related to exhaust systems

Names, locations, structure and functions of exhaust system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for exhaust systems

Typical faults in exhaust systems and their identification, related tests and causes

Maintenance requirements and methods for exhaust systems

Safety, health and environmental issues related to exhaust systems

Function of heating and cooling systems

Construction and operating principles of various types of heating and cooling systems including coolant, air, restricted- and full-flow bypass systems

Limitations of each type of heating and cooling system

Concepts, terms and terminology related to heating and cooling systems

Names, locations, structure and functions of heating and cooling system components and parts

Specifications and parameters including fits, clearances, reusability and calculations for heating and cooling systems

Typical faults in heating and cooling systems and their identification, related tests and causes

Maintenance requirements and methods for heating and cooling systems

Safety, health and environmental issues related to heating and cooling systems

Metalworking Mechanic
On completion of this qualification learners are able to:
  1. Upon completion of an Advanced Mechanical Trade course, learners will have a comprehensive understanding of advanced automotive repair and maintenance techniques. They will have gained hands-on experience working with a variety of different vehicles and will be skilled in using advanced diagnostic tools and equipment. They will also be knowledgeable in the areas of engine rebuilding, performance tuning, and other advanced topics in automotive mechanics.

    With this level of expertise, graduates of Advanced Mechanical Trade courses are highly sought after by employers in the automotive industry. They are able to command higher salaries and take on more challenging roles in the field.